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Bespoke Design

Recent projects, made in house.

A small assortment of projects we've designed and manufactured for customers. We can accommodate a vast range of requirements and work with you to create a solution.

Designed and manufactured in house

Fine tuned and tested before production.

Our in house design team helps you decide on the styles and materials best suited to your needs, and creates custom samples that can include 3D renderings and even print, so you can see your packaging in a working environment before committing to a final design.

Want to see the manufacturing process? Take a look at the videos on our YouTube channel.

Promotional lorry boxPromotional lorry box detail
Promotional

Promotional Lorry Box

One of our first projects: a promotional item for customers that represents what we can achieve, promotes the business and keeps our contact details visible. These small Mega-Pak lorries are filled with sweets.

Solid board printed box4 colour digital printFlat packed for postage
Corrugated plastic trayCorrugated plastic tray with foam
Multi material

Corrugated Plastic Tray & Fitting

Developed to transport a high quality machined part. Corrugated plastic offers higher protection than board and is quickly produced on our digital cutting table. Foam adds protection and integrated plastic locks keep everything secure.

3mm corrugated plasticCustom made foamReusable pack
Custom shipping caseFoam fitting in shipping case
Aerospace

Custom Shipping Case

A case to transport an expensive, fragile aircraft component. We developed a fitting of ether foam for rigidity and soft foam to protect delicate parts, glued into a corrugated tray, with a strong outer secured by locking hand holes.

Custom designed outerEther foamCombination of materials
Printed component boxPrinted component box mock-up
Print mock-up

Component Box

A customer wanted to see a printed box before full production. We designed the artwork to fit exactly, digitally printed it, laminated it to single wall board and cut it on our Zünd, using reference points to line the print up perfectly.

Custom artworkPrint mock-up1 day turnaround
Protective shipping packPart cable tied to foam pad
Inspection friendly

Protective Shipping Pack

A box that protects a high quality metal finish and allows inspection before unpacking. An ether foam pad cut to the exact shape lets the part be cable tied in place, so it can't move in transit and is only removed after inspection.

Dufaylite fitting
Fragile components

Dufaylite Fitting

Fragile components were moving around in transit. We measured the products and designed a fitting that holds them and their accessories in one box, creating a strong, safe shipping pack.

Made in houseCustom fitStrong, rigid material
Suspension packSuspension pack with product
Recyclable

Suspension Pack

A fragile product was being damaged in transit. The brief: keep it away from the box edges and use only recyclable materials. Our team designed a suspension pack with retention panels that does both.

Custom designRetention panelsSmall quantity

Not sure what you need?

It's not possible to list everything we supply. Tell us what you're packing and our friendly, experienced team will find the right solution, and make you a sample if it helps.